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 Battery Separator Film PE Polyethylene Battery Separator for Lead-Acid Batteries  Battery Separator Film PE Polyethylene Battery Separator for Lead-Acid Batteries
PE Sleeve Battery Separator with Smooth Surface Outer and Straight Rib Inner PE Sleeve Battery Separator with Smooth Surface Outer and Straight Rib Inner
PE Sleeve Battery Separator with Smooth Surface Outer and Straight Rib Inner PE Sleeve Battery Separator with Smooth Surface Outer and Straight Rib Inner
PE Sleeve Battery Separator with Smooth Surface Outer and Straight Rib Inner PE Sleeve Battery Separator with Smooth Surface Outer and Straight Rib Inner
PE Sleeve Battery Separator with Smooth Surface Outer and Straight Rib Inner PE Sleeve Battery Separator with Smooth Surface Outer and Straight Rib Inner

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Battery Separator Film PE Polyethylene Battery Separator for Lead-Acid Batteries

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Product Description

PE Separator Film is a crucial component in lead-acid batteries, ensuring enhanced performance, safety, and extended lifespan. This separator prevents direct contact between the positive and negative plates, facilitating efficient ion flow while minimizing risks like short circuits and overheating. The PE Separator is essential for maintaining battery stability, especially in high-demand applications such as automotive batteries, backup power systems, and industrial power solutions.


Product Overview

The PE Polyethylene Battery Separator for Lead-Acid Batteries is designed with a robust structure to provide superior mechanical strength and thermal stability. It features a smooth outer surface to reduce internal resistance and a straight rib structure on the inner side to optimize electrolyte distribution. With various rib distances, ranging from 4mm to 12mm, this separator enhances the overall efficiency and performance of lead-acid batteries.


Key Features and Advantages

Advanced Design for Optimal Performance

  • Smooth outer surface reduces internal resistance, leading to improved battery efficiency and faster charging.

  • Straight rib inner structure promotes better electrolyte absorption and ionic conductivity, optimizing the charging and discharging cycles.

  • Available in rib distance options: 4mm, 5mm, 7mm, 10mm, and 12mm, to cater to different lead-acid battery designs.


Superior Mechanical and Thermal Stability

  • Designed to withstand high temperatures (up to 165°C), reducing the risk of thermal shrinkage and maintaining stability in extreme conditions.

  • Enhanced toughness ensures the separator performs well under mechanical stress, preventing deformation during battery assembly.

  • Optimized porosity facilitates better electrolyte permeability, boosting battery cycle life and energy efficiency.


Safety Enhancement with Thermal Shutdown Function

  • The multi-layer PE structure is designed with a thermal shutdown function that activates at 120°C, stopping ionic flow and preventing overheating. This helps maintain battery integrity up to 165°C.

  • By preventing internal short circuits, the PE separator ensures the long-term safety of the battery, contributing to a longer service life.


High Compatibility with Lead-Acid Battery Systems

  • The separator is compatible with a wide range of lead-acid batteries used in automotive, industrial, and backup power systems.

  • Customizable thickness and rib design make it adaptable to different battery technologies and requirements.


Product Specifications Comparison


FeatureSpecification
MaterialPolyethylene (PE)
StructureSmooth outer surface, straight rib inner surface
Rib Distance Options4mm, 5mm, 7mm, 10mm, 12mm
Thickness Range9μm - 25μm
Temperature ResistanceUp to 165°C
Thermal ShutdownActivates at 120°C
ApplicationsLead-acid batteries for automotive, industrial power systems, backup power systems


Why Choose Our PE Separator Over Others?


FeatureOur PE SeparatorConventional PE Separators
Thermal StabilityUp to 165°CTypically 150°C
Shutdown Function120°C with secondary protectionSingle shutdown layer
Surface DesignSmooth outer, straight rib innerUniform texture
Electrolyte AbsorptionOptimized porosityStandard porosity
DurabilityHigh mechanical strengthProne to deformation under stress


Applications of the PE Separator


  • Lead-acid batteries for automotive applications, including starter batteries

  • Backup power systems for uninterruptible power supplies (UPS)

  • Industrial power solutions requiring high energy storage efficiency

  • Energy storage systems for renewable energy applications

  • Telecommunication and railway systems where high safety standards are needed


The PE Polyethylene Battery Separator for Lead-Acid Batteries is a high-performance solution that enhances battery safety, longevity, and overall efficiency. With advanced thermal stability, optimized electrolyte management, and superior mechanical strength, this separator is ideal for lead-acid battery applications in a variety of industries. Whether for automotive, industrial, or backup power systems, this separator ensures reliable performance and extended battery life.


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